THE MAINTENANCE OF WORKSHOP EQUIPMENT


THE MAINTENANCE OF WORKSHOP EQUIPMENT  

ABSTRACT

Maintenance is the technical exercise that is usually carries out on machines to restore a component going to fail or failed component back to it design function in the machine. The role of maintenance in machine work shop can not be overemphasized, because without it, many causality that would have been recorded in a workshop would have been much, most especially in some machine workshop that deal with the use of hazardous chemical in their production process of materials. e.g petroleum company. The need for maintenance in a workshop practice emerged so as to reduce repetitive break down of machine and accident to the operator, can be minimizes during the come of operating the machine. Also it is through this maintenance that the total running cost of a company can be reduced to greater minimum and if this maintenance practice is failed to be implemented in an organization, they are going to face the consequence. of not practicing the expedient ingredient of workshop equipments. and will as well increase the running cost which suppose not have increased if maintenance task has been in their organizational budget. Therefore, the role of maintenance in workshop is very important that any organization set up without it will definitely run into lost and lack of efficiency in their productions.

TABLE CONTENT

Title pagei

Certification ii

Dedication iii

Acknowledgment iv

Abstract v

Table of content vi-vii

CHAPTER ONE

1.0 Introduction    1

1.1 Aim and Objective of Maintenance    2

1.2 Important of maintenance    2

1.3 Scope of the project    3

CHAPTER TWO   

 2.0 Literature Review   4-6

 2.1   Maintenance of lathe machine   6-7

 2.2    Maintenance of shaping machine    7

 2.3    Maintenance of milling machine   8

 2.4 Scheduling and cleaning 8-10

 2.5 Lubrication 10-11

 2.6 Function of machine                                                                  11                                                         

CHAPTER THREE   

 3.0   Methodology     12

3.1    General Description Of The Machines    12

3.2  Lathe 12-16

3.3  Milling 16-18

3.4  Shaping18-21

3.5  Grinding 21-24

CHAPTER FOUR

4.0 Electric system of the machine 25-28

4.1 Diagnosing (possible fault and remedy) 28-29

CHAPTER FIVE

5.0 Summary   30

5.1 Conclusion   31

5.2 References32-33

CHAPTER ONE

1.0 INTRODUCTION TO MAINTENANCE OF WORKSHOP EQUIPMENT

All action necessary for retaining a machine or machine component to its normal condition, including servicing, repair, modification, over hauled, inspection and condition verification.

It can also be referred to as the procedural and periodic actions taken to restore a machine to its designed function and these are of different priority which are as follows:

i. Emergency work (high order priority general offline)

ii. Differed work (low order priority)

iii. To reduce repetitive breakdown.

iv. To reconditioning or redesign job.

However, maintenance task are of different types which are:

i. Preventive maintenance

ii. Corrective maintenance

iii. Break down maintenance

Preventive maintenance:- These are the necessary actions that is required in an organizations or workshops to minimize damage or break down to the machines used and some other equipment in the workshop.

This maintenance task is carried out usually before the machine or equipment used in the workshop developed fault e.g changing the lubricating oil weekly or monthly even yearly depending on the level of usage and quality of the oil.

Corrective maintenance:- These are the actions necessitated due to defect or fault developed by machine or equipment used in the workshop. In this kind of maintenance immediate actions are necessary to prevent further damage to the machine and to the working personnel in the workshop.

Break down maintenance:- These are redesigns or installations that are carried out in a workshop, when a machine has completely break down which then need for redesign or re-installation of new component of the machine. 

  1.1     AIMS AND OBJECTIVES OF MAINTENANCE

i. To achieve production quality and customer satisfaction through adjustable and serviced equipment.

ii. To maximize useful life of equipment.

iii. To keep equipment safe and prevent safety hazards.

iv. To minimize frequency and severity of interruptions.

v. To maximize production capacity through high utilization of facility

1.2  IMPORTANT OF MAINTAINANCE

The main importance of regular maintenance is to ensure that all equipment required for production is operating at 100% efficiency at all times through short daily inspections, cleaning, lubricating and making minor adjustments, minor problems can be detected and corrected before they become a major problem that can shutdown a production line. A good maintenance program requires company-wide participation and support by everyone ranging from the executive to the shop floor personnel.

  1.3  SCOPE  OF MAINTENANCE

    Many steps can be taken to ensure that the aims and objectives of maintenance is achieved, but only a few of these will be mentioned which are as follows;

i. Improvement of the quality of equipment and components through improved design and/or tighter manufacturing standards.

ii. Improvements in the design of equipment to facilitate the replacement of broken items and inspection and underneath equipments.

iii. Improvements in the layout of equipment to facilitate maintenance work i.e providing space around or underneath equipments.

iv. Providing slack in the operating system, i.e providing excess capacity so that the failure of equipment does not affect the performance of other equipment.

v. Using work in progress to ensure that the failure of equipment is not immediately reflected in a shortage of materials or parts for a subsequent piece of equipment.

vi. Establishing a repair facility so that through speedy replacement of broken parts, equipment down time is reduced.

vii. Undertaking preventive  maintenance, which through regular inspection and or replacement of critical parts, reduces the occurrences of breakdowns.  

.

THE MAINTENANCE OF WORKSHOP EQUIPMENT



TYPE IN YOUR TOPIC AND CLICK SEARCH.






RESEARCHWAP.ORG

Researchwap.org is an online repository for free project topics and research materials, articles and custom writing of research works. We’re an online resource centre that provides a vast database for students to access numerous research project topics and materials. Researchwap.org guides and assist Postgraduate, Undergraduate and Final Year Students with well researched and quality project topics, topic ideas, research guides and project materials. We’re reliable and trustworthy, and we really understand what is called “time factor”, that is why we’ve simplified the process so that students can get their research projects ready on time. Our platform provides more educational services, such as hiring a writer, research analysis, and software for computer science research and we also seriously adhere to a timely delivery.

TESTIMONIES FROM OUR CLIENTS


Please feel free to carefully review some written and captured responses from our satisfied clients.

  • "Exceptionally outstanding. Highly recommend for all who wish to have effective and excellent project defence. Easily Accessable, Affordable, Effective and effective."

    Debby Henry George, Massachusetts Institute of Technology (MIT), Cambridge, USA.
  • "I saw this website on facebook page and I did not even bother since I was in a hurry to complete my project. But I am totally amazed that when I visited the website and saw the topic I was looking for and I decided to give a try and now I have received it within an hour after ordering the material. Am grateful guys!"

    Hilary Yusuf, United States International University Africa, Nairobi, Kenya.
  • "Researchwap.org is a website I recommend to all student and researchers within and outside the country. The web owners are doing great job and I appreciate them for that. Once again, thank you very much "researchwap.org" and God bless you and your business! ."

    Debby Henry George, Massachusetts Institute of Technology (MIT), Cambridge, USA.
  • "Great User Experience, Nice flows and Superb functionalities.The app is indeed a great tech innovation for greasing the wheels of final year, research and other pedagogical related project works. A trial would definitely convince you."

    Lamilare Valentine, Kwame Nkrumah University, Kumasi, Ghana.
  • "I love what you guys are doing, your material guided me well through my research. Thank you for helping me achieve academic success."

    Sampson, University of Nigeria, Nsukka.
  • "researchwap.com is God-sent! I got good grades in my seminar and project with the help of your service, thank you soooooo much."

    Cynthia, Akwa Ibom State University .
  • "Sorry, it was in my spam folder all along, I should have looked it up properly first. Please keep up the good work, your team is quite commited. Am grateful...I will certainly refer my friends too."

    Elizabeth, Obafemi Awolowo University
  • "Am happy the defense went well, thanks to your articles. I may not be able to express how grateful I am for all your assistance, but on my honour, I owe you guys a good number of referrals. Thank you once again."

    Ali Olanrewaju, Lagos State University.
  • "My Dear Researchwap, initially I never believed one can actually do honest business transactions with Nigerians online until i stumbled into your website. You have broken a new legacy of record as far as am concerned. Keep up the good work!"

    Willie Ekereobong, University of Port Harcourt.
  • "WOW, SO IT'S TRUE??!! I can't believe I got this quality work for just 3k...I thought it was scam ooo. I wouldn't mind if it goes for over 5k, its worth it. Thank you!"

    Theressa, Igbinedion University.
  • "I did not see my project topic on your website so I decided to call your customer care number, the attention I got was epic! I got help from the beginning to the end of my project in just 3 days, they even taught me how to defend my project and I got a 'B' at the end. Thank you so much researchwap.com, infact, I owe my graduating well today to you guys...."

    Joseph, Abia state Polytechnic.
  • "My friend told me about ResearchWap website, I doubted her until I saw her receive her full project in less than 15 miniutes, I tried mine too and got it same, right now, am telling everyone in my school about researchwap.com, no one has to suffer any more writing their project. Thank you for making life easy for me and my fellow students... Keep up the good work"

    Christiana, Landmark University .
  • "I wish I knew you guys when I wrote my first degree project, it took so much time and effort then. Now, with just a click of a button, I got my complete project in less than 15 minutes. You guys are too amazing!."

    Musa, Federal University of Technology Minna
  • "I was scared at first when I saw your website but I decided to risk my last 3k and surprisingly I got my complete project in my email box instantly. This is so nice!!!."

    Ali Obafemi, Ibrahim Badamasi Babangida University, Niger State.
  • To contribute to our success story, send us a feedback or please kindly call 2348037664978.
    Then your comment and contact will be published here also with your consent.

    Thank you for choosing researchwap.com.